Non-skid footwear is recommended. All rights reserved. Heavy Duty Waterproof Winch Cover: Ideal for Badland ZXR 9500 to Badland 18000 Winch. Do not use the hand crank, if equipped, to "assist" the winch. Keep clear of wire rope, hook, and load while winching. First of all, check the winch for any breakage or uncovered wires. Originally, I was going to try to utilize everything that was already installed and simply bolt in the new winch and reconnect the blue and yellow wires. If the object to be pulled must be pulled at an angle in relation to the winch, use a pulley (sold separately) and an anchor point directly in front of the winch, as shown in Figure C, to keep the Wire Rope pull straight. Load Capacity Electric Winch Kit, 12V Steel Cable Winch with Roller Fairlead, Towing ATV Winches with Both Wireless Handheld Remote and Corded Control, REINDEER New 12V Winch 4500 lb Load Capacity Electric Winch Kit Synthetic Rope with Hawse Fairlead Waterproof IP67 with Wireless Remotes for 4X4 Side by Side 4 Wheeler ATV UTV Rescue Recovery, Champion - 20009 Wire Rope Roller Fairlead for 3500-lb. Remove the top cover of the Solenoid Box to drill holes for mounting screws. Avoid damage to the Winch by not winching for more than the prescribed duty cycle time. No warranty. The ZXR 12000 Lb winch is IP66-rated waterproof. It is ideal to have one of these winches attached to your vehicle's bumper, so you are never stuck in a situation for long. Have the winch serviced by a qualified repair person using only identical replacement parts. Please familiarize yourself with the part operation before using it. If the vehicle where the winch is mounted is not supposed to be moved, engage the emergency brake and block the wheels using wheel chocks (sold separately). Any uncovered wires may be the cause of a short circuit. Winch Central is reader-supported. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling. Lastly, connect the device's wires to the respective terminals of the battery, as shown in the manual. 2500 lb or 3500 lb? Indicates a hazardous situation which, if not avoided, could result in death or serious injury. This helix gives rise to the composite rope. This is especially important before rigging, installing, free spooling, or servicing. A simple plug and play-action provide ease of winching in and out with a push of a button. Thanks Clarence. However, using it to self-recover your vehicle or someone else's might require some practice and care. Im looking for a drum assembly for a Badland 2500 lb winch. Let's discuss some setbacks of this unit. Heres how you can do that: Thats all there is to it. The book said relay. Do you know where I can purchase one? Refer to Relocating the Control Box on page 8. Limitations apply. Attach the black wire from the solenoid box to the winch terminal and route the black wire from the winch to the batterys negative terminal. Retails for 350 dollars plus tax. Looking to purchase motor brushes and brush retainer springs for 1500 lb. This illustration shows a kink about to form. Loose or corroded battery cable connections. Just imagine how good quality their products are if the military uses them. Could you tell me where to locate info for this part and price. Far-right black wire needs to be connected to the yellow terminal on the motor that is on the front side of the winch. According to the diagram below, attach the cables from the solenoid to the respective winch terminals. It is in the signature Mile Marker orange and black color. Do not try to guide wire rope. Your email address will not be published. Distractions can cause you to lose control. Get 10% Off Your Entire Purchase When You Open a New Account, Get our best deals and latest news delivered straight to you. According to IP rating, this electric 12000 pounds winch is resistant to powerful water jets, except remote control switch. my plug on the top of the black box snapped, looking just for that to be replaced, since everything else is good to go. Badland ZXR 2500 Winch Installation & Instructions Manual: Download. Apart from trucks, these can also be fixed on trailers and some heavy-duty RVs. Most badland winches come with a mounting plate for your winch. The rocker switch IN and OUT helps to engage to operate the winch. The coiled design also increases its durability and evenly distributes the load over every strand of the cable. I bought the Badland ZXR 3500 winch to replace the winch that came on my Honda Rancher 420 44. Two best universal wireless remote controls supporting all the models. Attach the black Battery Cable directly to the negative terminal of the battery. To operate the winch, connect the extending red wire to an ignition circuit to prevent accidental starting or attach the ignition wire to the positive battery terminal. Disconnect Pendant Controller before working near the Wire Rope, drum, fairlead or load, to prevent accidental starting. Here are the most searched Badland Winch Parts from the customers. We think youll enjoy these customer-made YouTube videos about our products. See Figure G. Attachment point must be centered in loop of hook and the hook's safety clasp must be fully closed. Please read our review on this wired remote switch. The body of the winch is entirely dust and waterproof. Badland ZXR 12000 Truck/SUV Winch Manual Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. This badland winch parts diagram is very helpful for any kind of wiring task. tension before use. This begs the question, what winch parts can be used with Badland winches? It is essential to know whether your mounting plate can fit your vehicles bumper and correctly place your winch. When it is safe to do so, use the power switch on the Pendant Controller to retract the wire rope, and winch the as desired. From the below wiring diagram, use the wire color code guide and attach the yellow, black/red cables to the terminals on the winch. Badland ZXR 12000 lb. I understand the alligator, are you looking for a controller box or a controller box? Stay alert, watch what you are doing and use common sense when operating. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during service. I finally get a chance to give you guys my opinion of this winch after a year of abuse. Do not wear loose clothing or jewelry, as they can be caught in moving parts. A Flexible Braided Cable Sleeve for rope getting damaged by rubbing against rocks. Keeping a constant focus is more critical. To operate the winch, connect the red wire to an ignition circuit, or attach the ignition wire to the positive battery terminal. These include: IP66 Rated Weatherproof Weve covered most of the badland winch parts that you can need for the replacements or upgrades. It locks the wire in its place. To use the winch, connect the wired remote cable directly to the remote socket on the solenoid box. Drum: 6. Keep clear of fairlead when operating. To operate the winch, plug the remote into the socket connector. i bought a 12000 lb badland winch item # 60813 and i am looking for parts for it before so i can get prices as i tear it down, Need help finding and buying parts for a 12,000 pound Badland winch, Inside the drum., brake system broke apart. The series-wound motor stays cool while the 3-stage planetary gear system provides fast line speed. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Notes: BADLAND WINCHES TOOL ZXR 12000 IS IN VERY GOOD LIKE NEW CONDITION. I need cable information to replace csble . Harbor Freight replaced it no problem. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. This can cause damage to the object being pulled, and kink or fray the wire rope. At this point the winch should be stopped and the wire rope should be straightened out to prevent kinking. Attach the red wire from the solenoid box to the winchs positive terminal and a black wire to the batterys negative terminal. 1. Weighing at around 90 pounds, this winch is excellent for heavy-duty use. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. View Available Parts. For a hawse fairlead, the angle should be as close to straight as possible. The illustrations to the right show how a kink forms. Suppose if you have a wireless remote, connect the remote control box to the solenoid box. The two black wires are on the far right and far left of the red wires. Winch, Badland ZXR 12000 lb. Hello, One side of the spooler broke ,all the way around the center and dislodged. To use the wired remote, attach the remote cable to the remote socket on the control box. See the weather for Wijbosch, North Brabant, NL with the help of our live and local weather cameras. Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Apply 12 volts to coil terminals directly. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. But some consumers actually reported that it exceeded that weight. And fortunately, these winch parts are compatible with one of Badlands most reliable winches, the Badland 2500 winch. Attach the Pendant Controller to the Socket on the Solenoid Assembly, see Figure K. Operate the Pendant controls briefly to ensure they work properly, see Figure L. If operation is reversed, the power cables may be connected backwards. The wire rope's connection to the drum is not intended to sustain a load, without the added support from the friction of at least 5 full turns of wire rope. I bought a 12000 zxr last year but never opened it until yesterday. The dealer had put the solenoid and such all in the battery box in the rear of the bike, which made perfect sense as its pretty well protected from the elements in there. https://www.harborfreight.com/ZXR-1.Remote-Control-and-Automatic-Brake-63770.html https://www.harborfreight.com/APEX-Synthetic-12000-lb-Wireless-Winch-56385.html Pay no attention to the price listed on the Apex, I got a coupon with the $499 sale price on it. Connect the black cable from the battery's negative side to the winch. It is highly durable and reliable. Use as intended only. The only key issue here is that the other person's vehicle should not weigh more than the winch's load capacity of 12000 lb. To use the wireless remote, connect the remote controller switch to your solenoid box for winch operation. Save my name, email, and website in this browser for the next time I comment. The wireless remote is good for convenience and safety, but during any unforeseen circumstances like the wireless remote stops working or a battery dies, having a wired remote would be a much-needed backup. Use a spotter to assist you in assuring that it is safe to operate the winch. Control Box /Solenoid Box: Accessories For Badland Winches: 1. I was told by the dealer that it was really only designed to raise the plow which also came on it, but I wanted more, hence the Badland. In case you want to use a wireless option, connect your wireless controller box that comes with your winch to the solenoid box. Please familiarize yourself with the operation of your winch before using it. Use supplied power cords and wire rope listed in manual only. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. When finished pulling the load, reverse the direction of the winch just enough to release tension on the Wire Rope so that you can unfasten the Hook from the load and reel in the Wire Rope. or Less ATV/UTV Winches, Winch Solenoid Relay Contactor, 12V ATV UTV Winch Contactor Solenoid Relay for 1500-5000lb Winches B180913, QWORK 12V - Recovery Wireless Winch, 2 Remote Control Kit, BIGTUR 500A 12V Winch Relay Solenoid Replacement Contactor for 8000-15000lb ATV UTV Truck 4WD 4x4 Winch, 12V Winch Corded Hand Controller Remote Control Kit for ATV UTV Winch, QWORK 12V 250A Winch Solenoid Relay Contactor for AUT UTV 3000-5000lbs Winch, AUTOBOTS Upgrade Heavy Duty Winch Hook Forged Steel 3/8" Grade 70 Safety Latch Winch Cable Hook Stopper & Clevis Slip Winch Hook Sets, Max 35,000 lbs,Black, Fulfill the pursuits of today's off-roaders, Get equipped and rediscover the fun of off-road, All customers get FREE Shipping on orders over $25 shipped by Amazon. This powers the winch only and is rechargeable. Thanks. The winch still runs. Make sure the Winch will fit the chosen mounting area. Test winch function and drum rotation direction by pressing the rocker switch on the pendant controller. The mounting plate must be rated to at least the winch's capacity. As a result, it's safe. It is tough and looks like it can last a very long time. It did work but eventually my OCD kicked in and the thought of that wired remote sitting in the box unused got to me and I decided to go ahead and rip everything out and install the Badlands wiring and cables, but to my dismay they were all too short! Off-Road Vehicle Winch with Automatic Load-Holding Brake Check latest price Main Features Supports up to 12,000 pounds Automatic Load-Holding Brake 00 horsepower The three-stage planetary gear system 5% duty cycle rating Fairlead Roller with nylon bushings Automatic load-holding brake In-Line circuit breaker Call to Order: 1-800-444-3353. When installing your solenoid, minimize the cable length by keeping close to the winch. 1996-2023, Amazon.com, Inc. or its affiliates, Select a location to see product availability, Enter a new vehicle to add it to Your Garage and filter the results below, 12V 500 AMP Unversal Winch Solenoid Relay Contactor For HEAVY DUTY UPGRADE ALBRIGHT EQUIV, MaySpare MaySpare 12V 500A Winch Solenoid Relay for 8000-15000lb ATV UT Winch Control. These ropes can withstand high-pressure situations. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. my cover got cracked and broken. It has a powder coated finish in a semi-gloss black color. But it is super strong. As a result, if you are racing off-road, going to an off-road racing event, or just simply driving there for fun, having this unit can be immensely useful. Hawse fairleads are used in conjunction with a synthetic winch line. The average winch that can bear this much load costs around $300 to $500. To use the wired remote control, attach the Benefits for Using Badland Winches Variety of Winches I cant find anyone that has them, can anyone help, thanks. Attach the circuit breaker to the batterys positive terminal and then connect the red cable from the circuit breaker to the solenoid box. Recovery Kit: 6. People with pacemakers should consult their physician(s) before use. Download Badland ZXR 12000 Truck/SUV Winch Manual. Compare the dimensions of the marked holes to Figure D. Before drilling, verify that the installation surface has no hidden components or structural pieces that will be damaged. 3. Broken strands of wire rope will be sharp. Since there are no 3000 lb winches listed, which electronics should I try? Otherwise, wire rope may bind during operation. Industrial/Tow Truck Electric Winch Owner's Manual The above Badlands winch parts are good quality, affordable, and easy to install. Press and hold the remote switch for approximately 2 seconds to start using the winch. Tap solenoid to loosen contacts. The Badland ZXR 12000 lb winch comes with a powerful 6 HP motor, and a series wound motor that remains cool during prolonged use to handle heavy loads. Save my name, email, and website in this browser for the next time I comment. The red indicator light will flash during the operation. There are two black wires and two red wires that come out of the winch. Follow the instructions thoroughly for making your winch install as easy as possible. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Let us know what you think in the comments section! Allow to drain and dry. Attach the red Battery Cable to the Circuit Breaker. If you drill through the bumper or any part of the body to route the wires, be sure to install a rubber grommet in the hole to prevent fraying of the wires at that point. The Winch terminals are color-coded. Keep clear. These cable ropes are specially built by coiling together metal wires that form a helix. However, if the winch is submerged, it should be opened, dried, and re-lubricated by a qualified technician as soon as possible to prevent corrosion. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I need the plug in , on side of box. Do not wrap the wire rope around the object and hook onto the wire rope itself. A robust circuit breaker can prevent damage from an overload or short circuit by interrupting current flow. Keep your winches running efficiently and make them last as long as possible by getting precisely the parts you need. HFT BADLAND Badlands Winch Remote Controller Switch Handheld for Badland Winches. After placing the unit at the vehicle's platform, stand on the backside of the winch facing the wire outlets. Wear restrictive hair covering to contain long hair. Engage clutch before starting. Do not continue use of the winch until the battery is completely run down. According to the diagram below, attach the black cable from the solenoid to the batterys negative terminal and the blue/yellow cable to the winch. 70 series PTO winch + Aisin1000 elec winch - what are they worth. Good thing that there are winch manufacturing companies that do that. 12000LBS Electric Winch 12V Steel Cable Off-road ATV UTV Truck Towing Trailer Brand New $264.10 or Best Offer Free shipping Free returns 29 watchers Sponsored 12000LBS Electric Winch Waterproof Truck Trailer 85FT Steel Rope Off-Road 4WD Brand New $226.99 Save up to 5% when you buy more or Best Offer Free shipping Free returns Sponsored This occurs due to the wired solenoid that gradually heats as the current flows through it. Badland ZXR 5000 Winch Installation & Instructions Manual: Download. Using genuine Badland winch replacement parts helps to ensure the continuous quality and reliability of your badland winch. Press the ON/OFF button for 3 seconds to activate the wireless remote. (Wire rope enters/exits at the top. They are perfect Badland 2500 winch parts. Maintain labels and nameplates on the winch. Iam wiring to a battery in bed of truck.Do I need to use red wire to ignition. For example, this Winch with a 5% duty cycle at its maximum load must be allowed to rest for at least 14 minutes, 15 seconds after every 45 seconds of continuous operation. COME ON DOWN TO CAPITAL PAWN TO CHECK OUT THIS AMAZING DEAL BEFORE IT'S GONE! A double line system should be used whenever possible. Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. Keep at least 5 full turns of wire rope on drum. Handlebar switch would be helpful in case of failure with wireless remote control. Always examine the working conditions of your winch before using it on the trail. Insulate all exposed wiring and terminals after installation. Hook onto the object using a pulling point, tow strap or chain. Attach the Circuit Breaker to the Positive Terminal on the battery. Replace the stock circuit breaker from the Harbor Freight winch that comes with no protection and no place for mounting. Heavy Duty Winch Mount For Badland 18000 Winchif(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[468,60],'winchreview_com-box-4','ezslot_4',163,'0','0'])};__ez_fad_position('div-gpt-ad-winchreview_com-box-4-0'); When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. This enables better control of the winch in unexpected situations. Only connect to a clean, corrosion free battery. Do not use a winch while you are tired or under the influence of drugs, alcohol or medication. They have made the installation relatively easy as compared to other competing models. Remove all metal jewelry before working near battery. This step is necessary to ensure your safety while using the unit. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'winchmania_com-leader-3','ezslot_5',114,'0','0'])};__ez_fad_position('div-gpt-ad-winchmania_com-leader-3-0'); Badland is a winch manufacturer that sells winches at very good prices. These winches are made in China under high-quality assurance and strict control from where they are shipped worldwide. Do not operate the winch at extreme angles. Attach the black cable from the negative terminal of the battery to the winch. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. I did not see replacement cable for zxr-5000. Recover a stuck vehicle, haul timber or load a boat with this powerful auto winch. of tension. You are using an out of date browser. If you have issues with your remote control not working on your badland winch and looking for a replacement, the below wireless remote control would be a convenient fit for any models. Waterproof body preserves the internal components of this machine Satin black powder-coated finish, stainless steel fasteners, improved winch sealing, and larger winch drum elevate the item's durability Cable and/or synthetic rope pull back into the drum quickly Various mounting options available for you to use We recommend giving the device some rest in between and letting it cool off. Im looking for the thimble that is on the factory Badland synthetic rope end where I would attach my hook, Need a controller for a 120 volt badlands winch. If you need a totally reliable synthetic winch rope for your Badland 2500 winch, this Mile Marker is definitely a good option. If you have a wireless remote, connect the remote control receiver to the solenoid box. The Badland winch was made to sport high-quality features - as you can see from the list below: Automatic load holding brake type Aircraft-grade steel cable 6 HP Series Wound motor Three-stage planetary gear system Cable tensioner 12 ft. handheld remote control 65 ft. cable It supports up to 12,000 lbs Designed for off-road vehicles This device is also built to withstand high amounts of water without the danger of any short-circuit.
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